PACKAGING MACHINES:

 

 

We offer supreme quality packaging machines that are demanded in varied industries. Our products are made of the finest raw material that is procured after rigorous testing of various parameters such as strength and durability. We have an array of sophisticated machines and advanced equipments that enable us in delivering products of high efficiency and durability.

 

Single & Multihead Weigh Filler

Single & Multihead Weigh Filler




Single & Multihead Weigh Filler:

We offer Single & Multihead Weigh Filler. The Economical Machine weigh the product accurately and then deliver it the pans. The readymade pouch is used to collect the product, separate sealling machine is used to seal the filled pouch.

Specifications :

  • Number of Heads-Single / Double / Multi
  • Feeding Method-Linear vibratory feeder
  • Weighing Range-50 grams to 2 kg
  • Speed (Fills/min)-8-14,depending on weight Type of product
  • Weighing Accuracy-0.1% to 2% depending on weight and  type of product
  • Power Supply-230/110 VAC, 50/60 Hz, Single phase 300VA per head

 

What one should look for when selecting a Weigh feeder and How:

  • You have to do only one setting
  • The specially designed and engineered controller
  • The machine works on 230V AC input.
  • Controllers are available in multilingual

 

 

Weigh Feeders

Weigh Feeders




The weigh feeders are used to measure the quantity and feed it. The base machine is pneumatic vertical form fill and seal machine. Depending  upon the speed, requirement of  no. of heads of weigh system can be provided.

Specification:

  • The entire line is pneumatically operated and engineered to minimize the number of moving parts, increasing reliability and reducing maintenance costs.
  • Unique belt pressure mechanism
  • Specially designed eccentric drive for horizontal jaw mechanism.
  • Speed- 30 to 80 pouches per minute
  • Film Length- 40 to 450 mm
  • Film Width- 50 to 600 mm

 

These are useful for packing, farsan, wafers, bhujiya, kismis, tea powder, grocery items etc.

 

 

Auger Filling Machine

Auger Filling Machine




The accuracy of Auger fed material depends upon the design of the screw and the accuracy of no. of rotation of the screw. The screw and its controller are designed so as to give maximum achievable accuracy. The start stop of the screw is either by Emco- dynatorry mode Clutch- brake or ABB's servo drive. The Auger Filler is made of MS Aluminium & all parts are in SS302/316.

The two speed motor & gear box are brought which are of segmented such as CG , ABB,

Bon figlioli. For fully automatic powder packing machine, our FFs is used below this Auger Filler.

 

 

Vertical Form Fill Seal Machine With Auger Filler

Vertical Form Fill Seal Machine With Auger Filler




We offer Vertical Form Fill Seal Machine With Auger Filler. Auger Filler is used for packing sticky products such as coffee powder, masala/spice powder, milk powder, besan, chemicals etc.

Sealing Type -Center Seal

Packing Range
-10gm to 5 Kg

Packing Size(model SP40) -

  • 40 to 280 mm(Pouch length),
  • 100 to390mm(Film Width)


Packing Size(model SP100) -

  • 100 to 350mm(Pouch length),
  • 100 to520mm(Film Width)


Packing Speed -upto 60 pouches/min
depend upon  product /weight /product size

Power Required -220VAC single Phase 10 Hz,
5kw (max)

Compressed Air -6kg/cm2

Optional attatchment -Ink coding,
Nitrogen Flushing

Laminated Film -Laminated Polyester film, Laminated Metalized polyster Film, BOPP/Laminated BOPP Film

Unique Features:

  • PLC (Programmable Logic Controller)from world named GE Faunc.HME from GE Faunc 4 line X 16 cha. HMI
  • Optional grafical HMS available
  • PLC programmed to give management data like machine running hours, stoppage time etc.
  • Specialized In house developed Belt pulling Mechanisam to ensure uniform equal pressure.
  • Extremely simple yet most rugged maintenance free Horizontal jaw mecanisam.
  • "Teach In" type eyemark sensor ensures sensing the mark on any colour combination.             
  • Pouch Length adjustment throug HMI.
  • Compact but Robust and yet light weight machine means easy movement of machine from one place to another.
  • All content parts are in steel.
  • All Pnumetics are form Festo or equivalant.
  • All eletrical compnents are from Scnider or Simens.
  • AC Drive is from "ABB" the leader.
  • "Proximon"make SMPS, eye make Sensor and other eletronics instruments.

 

 

Cup Filler & Small FFS Machine

Cup Filler & Small FFS Machine




We offer Cup Filler & Small FFS Machine. We offer these premium range of packaging machine for packing powders, spices, tea, coffee, pan masala, grains, nuts, detergents, cosmetic, pharmaceutical powders, tablets and dyes. These are available in many categories:

Sealing Type:

  •  3 side sealing
  •  4 side sealing
  •  Center sealing


Speed:

We offer machines that pack 30 – 80 pouches per minute. We offer Optional Attachments with products such as:

  •  Batch coding device (Print or embossed)
  •  Gas flushing
  •  Take- off conveyors
  •  Adjustable disc

The Packing Size that we offer is in the following specifications:

  •  Film length – 40–200 mm
  •  Film width – 40–300 mm

 
We use all types of Packing Material such as heat seal able laminates and the range is:

  •  1-10 gms
  •  10-30 gms
  •  30-50 gms
  •  50-100 gms

 

 

Automatic Cup Filler Machine

Automatic Cup Filler Machine




We offer Fully Automatic Cup Filler Machine. Semi automatic weigh feeder is further integrate along with automatic pouch forming and sealing system in smart-pac series.

  • It provide cost effective, flexible packaging solution for business big and small.
  • It operate with both registered and non-registered films.

 

 

Powder Packing machine

Powder Packing machine





Powder Packing machine Powder filler:

  •     The bagger machine is designed to handle products with grams of more than 1 kg.
  •     This is suitable for packing cement dry mix, chalk powder etc. in 1kg, 3kg, 5kg packs.

 

 

Automatic Tablet & Object Counting Machine

Automatic Tablet & Object Counting Machine




We offer Automatic Tablet & Object Counting Machine. When it requires to count the tablets; say in multiples of hundreds, conventionally people use mesh type perforated trays with required number of holes on it. Tablets are poured manually on this mesh and then slided to fall in a container. This entire process is manual, very slow, prone to human error, results in breakage of tablets. Basically a mesh is a tool and not a machine. Other Options available include machines that count tablets based on weight.

The system is based on Multi-track vibrating Mechanism with high speed non contact type sensing. This is fully automatic and ensures that each and every tablet is counted without human intervention.

  •     Accurate, fast counting of tablets
  •     No breakage
  •     Multi Track Vibrating Mechanism
  •     High speed non contact type sensing
  •     1,00,000 to 2,00,000 tablets counted per hour depending on a count of each pack.
  •     Useful for packing
  •     Objects like Screws, Lugs, Caps Etc.

 

 

Liquid Filling Machine

Liquid Filling Machine




We offer liquid filing machine that are ideal for packing low viscosity to high viscosity liquids such as oil, water, paints, syrups, milk etc. The liquid that is to be filled is either directly stored into tank body or to the control valve is connected to tank with the means of suitable length pipes. Liquid is introduced into barrel or tank which can be placed on weighing platform or can be mounted on load cell.

Load cell serves the purpose of weight sensing transducer.

  • It gives very small millivolt output proportional to the load acting upon it. The output voltage is amplified by precision instrumentation amplifier and is filtered to reduce noise and unwanted vibrations.
  • The filtered output is digitized with ADC and introduced to micro controller using DSP algorithm for filtering of the data. This digital data is representative of the load.
  • After weighing begins, Control valve is completely and liquid gets into the can at high speed. After the predetermined quantity of the material is weighed, the perforation of the opening of the control valve is eliminated. The flow rate of the liquid is decreased.
  • After weighing the quantity , the control valve automatically stopped and the cycle completes successfully.

 

 

Weight Measurement Machine

Weight Measurement Machine


The micro doser that we offer is required for measuring and packing products such as fine chemical powders. However this requires accuracy in milligrams which otherwise makes it a complicated task the scale that we put is authorized by Weights & Measurement Authorities and is highly accurate. After making use of this scale, the output is fed in the bottles, test tubes and pouches.

The most important component is the advanced 32 bit controller which controls feed. This needs no human intervention is eliminated. It comes with Removable mechanical nozzle attachments that are provided to hold different sizes of containers like neck of the bottles. The available machines are available in the range of 20 mg onwards.

 

 

                                                                               

 

                                                                                                                

                  

 Small Bag Filling System. ( 25kg / 50kg )

 

 

Suitable for bagging of sugar, salt, grain, fertilizer — plastics, chemicals and animal feed. Sturdy solid equipment combined with state of the art PLB based weighing technology to give you reliable around the clock bagging.

 

 

Features:

• Bag spout to suit bag size and type Dust tight bag clamp

• Adjustable for different bag sizes

• Suitable for filling:- plastic, paper, woven    polypropylene bags

• Sturdy robust construction

• Net weigher.

• Bag conveying and Stitching.

• PLC based weighing controller.

• Bag top closing:-
- Sewing
- Heat sealing

• Single or duplex net weigher Cs) to suit your range   of products and packing speed

Ideal for packing:

• Animal feeds, pet foods

• Bakery Mixes

• Beans

• Bran

• Cashew nuts

• Chemicals

• Coffee, cocoa

• Fertilizers

• Fish meal

• Flour

• Food ingredients

• Food stuff

• Grains — wheat, maize, barley

• Ground minerals

• Lentils

• Oak flakes

• Peanuts (shelled)

• Plastic/resins

• Resins chips, plastic pellets

• Salt (table and rock)

• Seeds

• Soya

• Sugar

Throughput:

• 50-100 bags per hour

Standard Options:

• Total stainless steel construction

• Stainless steel product contact    parts

• Bag top closing:
- Sewing
- Heat sealing

• Support frame for net weigher(s)

• Mobile unit

• In-line check weighing

• In-line metal detector

• Bag handling conveyors

• Semi-auto palletising—vacuum    lifter

 

                                                                                                                                    

 

 

 Jumbo (FIBC) Bag Filling System. (500kg / 1000 kg)

 

Features :

Machines, which can fill single loop and 4 loop big bags Well proven technology Accurate filling of 250-1000kg bags, boxes, bins & containers. Reliable and easy to operate Simple bag size adjustment Low maintenance Low headroom required Mounted on integral 4 load cell weigh platform Auto Tare – deducts weight of bag and pallets giving only net weight of product in bag PLC based weighing controller. IFC mode for better accuracy. Vibro table for bag compaction.

Ideal for Packing Chemicals Ground minerals Zinc Oxide. Carbon black Detergent Skimmed milk powder Sugar Salt Rice, lentils, grain Oat flakes Fertilizer Aggregates.

Standard Option :

 

Product dosing device to suit your product Stainless steel product contact parts Corrosive resistant paint finish Bag compaction system – by integral vibrating table Filling spout :- With pneumatic clamps With inflatable collar (dusty product) Automation :- Swinging bag loop forks Roller conveyors Belt conveyors Chain conveyor RS232 output for PC interface. Data output – label/ticket report printer Colour Touch screen operator interface panel Dust Proof Panel.

Throughput : 8 - 18 big bags per hour.

 

 

    Liquid Filling System

 

Single Drum Filler

This is a semi-automatic, sub-surface filler.
This system requires empty drums to accumulate prior to the filling station.                                                

Bungs are removed and left on top of each drum, prior to filling.
A scale mounted powered conveyor drives each drum on & off the fill station.
The operator will replace the bung and place a cap or label while the next drum is filling.
Full drums will convey to a palletizer, accumulate in-line or be picked-up by fork truck.

General Specifications:

·  Subsurface or top fill,2 speed for greater accuracy

·  Automatic abort if lance is not aligned with bung opening

·  Two inch diameter product valves for faster flow rates

·  Quick change 2" diameter lance

·  Wetted parts are 304 stainless steel with Teflon seats & seals                                                                                        

·  300 Kg capacity scale base.

·  Fully welded structural steel frame

·  Air operated drip collector and Teflon wiper ring

·  Hood for fume collection

·  PLC based weight controller & load cell

·  Dust proof standard enclosure, others optional

·  RS-232 port for optional data acquisition and printer connection

·  Alpha - Numeric operator keyboard

·  Operator troubleshooting interface with prompts

Options & Accessories

·  Infeed & Outfeed conveyors

·  Additional lance carriage

·  Spare lance assembly

·  Flame proof enclosures

·  Automatic fume booth

·  Nitrogen container purging system

 

 

 

    Vessel Weighing System

 

Features :

  Weighing System to handle Silos, vessels, tanks & hoppers; 1 tonne to 1000 tonnes.

  Basic weight monitoring to full process control across the site.                               

  Solids, liquids, semisolids; internal or external; new or retrofit solutions.

  ATEX approved systems for hazardous areas.

  Range of indicators for management information and control.

  Unique load cell assemblies.

 

Vessel weighing is a specialist area.The right system can deliver significant cost savings and increase the effectiveness of your processes. A  combination of unique load cell assemblies, weighing expertise and application knowledge to ensure the ideal solution for your business.

Vessel weighing systems are designed to deliver optimum performance, reliability and security. Our unique load cell assembly have been specifically developed for vessel weighing. Using our fast-fit load cell assemblies means you can save time and money by avoiding the need for additional restraint for wind forces and climate conditions. The unique engineered mouldings even allow for misalignments in steel work and vessel expansion and contraction. Good quality load cells ensure the equipment’s total reliability and accuracy.